Tag Archives: model makers

We Build All Types of Custom Models – Here’s Why.

 

custom model

Some scale model shops specialize in particular types of models. Architectural model making is a common type of specialization, as well as ship building or airplane replicas. Model trains would be another example of model maker focus.

KiwiMill has chosen to market to a variety of industries in need of custom models. Our team has the broad experience to make a replica of just about any object out there. Model requests come from all over:  the military, land developers, manufacturers, advertising agencies, product developers, private collectors, the medical field, museum and exhibit companies.

There are various types of models which can be built for each industry as well. Trade show models, cutaways, display models, site models, working models, training models, product models, historical models, prototypes and sales models are examples of the types of requests we receive.

At KiwiMill, we believe a broad approach is more advantageous. Part of the allure of model making is its custom nature. Master model makers are curious, creative people and thrive on the variety of each new job. Sameness is the antithesis of what many custom model makers are looking for in their work. Our team works best when presented with new challenges on each project.

Marketing to such a wide range of potential customers is daunting. Maintaining the machines, tools, software and technology to build all types of custom models is an investment. Finding and stocking materials for each new job is an ongoing process. One job may require tooling board and brass piping, while the next project requires a source for synthetic fur or tiny plastic footballs.

Assembling a team of model makers who have the talent, training and abilities to make all kinds of models is key to our success. Some of our model makers have over 20 years experience with architectural models. Others have experience with design, prototypes and product development. Still others are engineers by nature and provide the CAD knowledge and mechanical expertise to draw up model parts and add movement, sound or lights. Together they can tackle a wide variety of projects.

The toughest part about building all types of custom models and choosing not to specialize in a particular type, is convincing the general public that we know what we’re doing. Our business is fortunate to have a large portfolio of work going back decades that we can share with potential clients. Yet, often we are asked to build a model of something that we haven’t done before. That’s the nature of the business – just about any object found in society can be replicated. It’s impossible to have an example for each to show potential clients. Part of our job is reassuring customers that we can build a model of a product that we have never encountered before.

What that means is that our satellite models are every bit as sophisticated as our museum dioramas. Our model makers can replicate a military all terrain vehicle as readily as they can recreate a piece of industrial equipment in the form of a cutaway. Our model makers are not only capable of making all types of models, representing all types of industry, they thrive on it.

Model Makers & Painting

model making

Painting is Essential to Model Making

One of the more obvious features that sets great models apart from mediocre ones is the paint job. Everyone notices it. A model makers expertly applied paint job doesn’t automatically make a model high quality, but you won’t achieve model perfection without one.

A lot goes into the painting process. Even though it is often thought of as a finishing touch, it’s actually given a good deal of thought early on in a model build. Right at the beginning, during the brainstorming and design phase, consideration is given to the paint colors that will be needed for the different parts. It helps determine the order that the model will be assembled in. Parts are generally painted before being assembled, not after. So it’s not a final step in the process after all.

What Kind of Paint Is Used?

There are different types of  paints for different projects. Our model makers use enamel, lacquer, epoxy, automotive and model paint. Models need paint that looks good, stays on and  is quick drying. Less consideration is given to the hardness of the paint as most models are not subjected to outdoor elements, or scrubbed clean on a regular basis. Paint has two, sometimes three, characteristics that determine how it will perform: pigment, binder and solvent. The pigment will determine the color hue, the binder is the vehicle that sticks the color to the model and the solvent affects the flow or spread-ability.

model making

Once a particular paint is chosen, the model is first given a coat of primer. Primer is a grey, sand-able substance that helps the paint stick to the model. It is flat rather than glossy in texture in order to show all the details of the model, and point out any scratches or  blemishes that may need to be filled or sanded out. Sometimes the primer itself will smooth out light scratches, other times a spot putty is applied to deeper flaws in the surface. When primer has been applied, filled in and sanded the model is perfectly smooth and ready for a coat of paint.

How Is The Paint Applied?

The delivery method of the paint is most often an air brush,  HVLP (high volume, low pressure gun), or spray can. Most paint is applied in some kind of mist form. Rarely is a brush used, except for the tiniest details.  Masking is used to cover parts of the model that are not ready for painting. Special tape is used for this purpose. While applying paint, it’s also important to know how different paints will interact. Some types of  paint will have a volatile reaction with each other depending on the type of solvent that is used in them.

model maker

Once the paint has been applied with an expert hand and eye, it needs to dry properly. While some paint will be dry to the touch almost immediately, the surface underneath may still be damp. A model may seem dry when the solvent in it hits the air and evaporates, but curing is the polymerization of the paint binder (a chemical process that may take much longer). Ideally a freshly painted model should sit for a couple of days before packing or wrapping for shipment.

The paint job on a model has a huge impact on its appearance and like-ability. It makes sense that it is given important consideration from the onset of a project, all the way to its finish.

sales model

Check out these Before / After Pictures:

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model makers

Pending Model Shop Move

model shop

Next month KiwiMill will be moving to a new model shop. Our model makers are very excited to have this building designed and renovated to their specifications. The new building is self standing, and will include everything necessary to continue producing world class scale models. There will be several individual computer work stations and work benches, a clean room, assembly area, staging and packing space, paint booth, large machinery room, cast and mold station, 3D printing area, offices and reception area.

KiwiMill’s owner has been looking for the perfect space to purchase for some time. The staff has toured the new model shop and helped design the flow of the space so that it maximizes efficiency and production. Currently the interior rooms are being gutted, rewired, dry walled and painted along with new lighting, flooring and windows. We will continue updating our blog with the progress as the moving date gets closer.

model shop

A Day in the KiwiMill Model Shop

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