All posts by pam

Quick Scale Model Build

IMG_4949 scale model scale model scale model scale model

Our most recent scale model build went from zero to 100 in 2 weeks. It’s not the usual time frame for a large-scale model such as this, but sometimes we are able to accommodate a special client request.

Materials were ordered (some of them overnight delivery) and 3D plans were drawn up for many of the parts. Then machines were programmed to start fabricating parts. This included our CNC router, CNC mill, laser cutter and 3D printer. A large metal box was cut, bent and welded at a partner shop down the street from KiwiMill.

While the machines were spitting out scale model parts, our model makers got to work hand crafting the rest of the components, using acrylic and modeling board. A base was hand-built out of plywood and laminated black, as well as a shipping crate.

As parts came off the mill, laser, router and printer, they needed to be finished, primed and painted. On the final day these parts were assembled into a scale model of a skid machine. The model was attached to the base, crated and out the door on day 10. Phew!

Furnace Model w/ Lift off Top

KiwiMill’s latest project features a furnace model with a lift off top.

The real product is a melting furnace , primarily made out of aluminum. Our model makers thought it would be a nice effect for the model to mimic the materials of the real thing, so they used sheet metal for the walls. This gave the model a very authentic look as well as making it sturdy for handling.

The roof lifts off to expose the interior of the furnace model. The interior parts were made with a combination of laser cut plastic and 3D print material. The I beams on the exterior and top of the model were hand-built.

Another interesting feature of this project is that two furnace models were built concurrently. If a client is considering having duplicate versions of a model, having them built simultaneously can help save on costs.

furnace model

 

furnace model

furnace model

furnace model

Waste Water Pond Model Assembles Like Real Product

This waste water pond model was made with functional parts. The model fits together exactly like the product does in real life. The wall of the water container disassembles into individual panels that can be placed into a small shipping case for easy transport. The interlocking panels reassemble like the real product with the use of scale pins.

The panels of the waste water pond model are made from real steel. The interlocking sections of the working model are 3D printed. The texture on the beams is created from machined plastic.

waste water pond model waste water pond model waste water pond model waste water pond model waste water pond model

Waste Water Pond Model Assembles/Disassembles Like the Real Product

This waste water pond model was made with functional parts. The model fits together exactly like the product does in real life. The wall of the water container disassembles into individual panels that can be placed into a small shipping case for easy transport. The interlocking panels reassemble like the real product with the use of scale pins.

The panels of the waste water pond model are made from real steel. The interlocking sections of the working model are 3D printed. The texture on the beams is created from machined plastic.

 

 

waste water pond model

 

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Litigation Model of a Truck

A litigation model is a scale model used in court to assist lawyers in presenting a case. The court room is an excellent place to use physical scale models to demonstrate facts. Most people are very visual by nature, and almost everyone can relate to a model, as opposed to other forms of information sharing. Written materials, diagrams, photographs – even videos – may not be interpreted accurately. A three-dimensional object, however, is universally recognized and readily understood.

KiwiMill built this litigation model of a truck for a court case involving an accident. Built from photographs, this model conveyed the necessary information to support the lawyer’s case, accurately and without bias.

litigation model

litigation model litigation model litigation model litigation model litigation model litigation model litigation model

 

Testimonials About Our Scale Models

 

KiwiMill Scale Models

KiwiMill Scale Models

Here at KiwiMill we strive to create a finished model that reflects our high standards and serves its purpose for our clients. Communication before and during the build process is key to a good outcome. Our commitment to customer service does not end when the model is delivered. We make sure it arrives safely and is well received before moving on to the next project.

Here are some testimonials we have received over the past few years About our scale model work. Positive feedback is always a welcome component of any job well done:

“It is evident that your organization put a 100% plus effort into producing these models and we want to thank you and your staff for a quality product.”

“You did a great job with great details. It did attract tons of people to our booth since no one else had something similar. Again, terrific job and well done!”

“It looks FANTASTIC!!  Great work and appreciate your due diligence to get this completed within such a tight time-frame!”

“Great job on the models! They look fantastic and we are excited to use them in DC today.”

“Worth every penny we spent on it.”

“WOW!  That looks GREAT!  Tell Scott and the team they have created another masterpiece.”

“Our client received it and said it looks great, exactly what they wanted to see. I want to thank you for a job well done. We’ll be sure and contact KiwiMill for any additional scale model work that comes up.”

“Your trailer model looks incredible!”

“I have attached a picture of the final models we set up in the Presentation room. They were very useful during the Site Visit and looked great!”

“The screw and bit models you made for us are beautiful. We are all very impressed with the work you did.”

“It is evident that your organization put a 100% plus effort into producing these models and we want to thank you and your staff for a quality product.”

Medical Product Models Have Multiple Uses

Health care is a very dynamic, ever-growing industry. An important part of its progress are the increasingly useful medical products that allow people to live fuller, more useful lives.

It’s important to be able to share the key features of new products in the field with both medical professionals and their patients. Often times, this can be done by creating a scale model of the actual device or medical equipment.

Scale models of medical products are useful when the device is unusually small, and needs to be magnified in order to fully appreciate its design and function. Medical product models are helpful when depicting delicate and expensive equipment, as well.

Medical product models can be found in health care trade show booths. They are used at sales presentations and meetings. Scale models are even found in doctor’s offices, and waiting rooms to both educate and reassure patients.

medical product model medical product model medical product model medical product model

Model Makers and Versatility

Sometimes I like to highlight an example of what makes professional model makers such a versatile group of crafts people.

At KiwiMill, we don’t specialize in a particular type of scale model. Many of our models are found at trade shows – representing such a diverse range of products and industries that it would be nearly impossible to list them all. Our model makers build stunning architectural pieces for sales offices. Our shop produces museum dioramas, many of which are meticulously researched historical models. Product models are built, accurate enough to be used in print ads when the real product has yet to come off the production line. Our model makers craft medical models that are used for sales and educational purposes. We also have made our fair share of hands on training models which are known for their ability to withstand repeated demonstrations and handling.

There is a saying around the shop that there is no object that cannot be modeled, given enough information, time, financial resources and materials. And, no, our model makers don’t need to have experience making a particular object. Once you master the underlying principles of model making, the knowledge can be applied in any situation, with any object that needs to be replicated.

Being able to model any object known to man is an impressive display of versatility. But hanging around our model shop the past few days would have offered yet another example of the breadth of talent necessary to succeed as a custom model maker. Any guesses on what was being built?

Crates. Massive sized wood crates. I’ve mentioned it before that many of our larger models have custom-made crates built to transport them to customers and to trade shows. While smaller models are often nestled in Pelican cases that can be wheeled or carried on planes with ease, larger ones require crates. Occasionally we have larger metal and wood crates custom crafted for clients that still want the ease of a road case, but their model is too odd sized for off the shelf cases. Most times, though, an over-sized model requires a custom wood crate. Our model makers build these, and then “jig” the insides with foam inserts that house the model safely.

Take a look at the huge crate being built this week:

model maker

 

model maker

 

model maker

 

model maker

 

model maker

Building a Scale Model for Trade Show

Scale models for trade show have many different uses. They attract attention to a booth by providing a focal point that potential customers can gather around. Everyone loves scale models. Whether they are static or motorized, full-scale or miniature, cutaway or exact replicas. Trade show models are naturally interactive and informative.

In many situations, the model will replace the actual product at the show. It may be smaller than the actual product, thus easier and less expensive to transport. Or larger than the actual product so that details can be appreciated up close. Multiple versions of a product can be represented by scale models, as well.

In the case of this latest scale model built for a trade show, KiwiMill created 1:3 scale replicas of a  fuel monitoring cabinet that debuted at AHR Expo earlier this year.  The scale model versions are lighter, and a bit smaller and easier to transport than the real products. There is something fascinating about capturing the essence of an industrial product in model form.

The cabinets of the model were made of stainless steel sheet metal. The piping was constructed from real plumbing pieces. The gauges were 3D printed with vinyl label faces. The motors and valves were also 3D printed.

See for yourself:

trade show scale model

trade show scale model

trade show scale model

trade show scale model

trade show scale model

 

Swiss Canton Sign

Occasionally KiwiMill receives a commission for a personal piece of “art” to display in a client’s home. Our latest project of this nature was a Swiss Canton Sign.

You may ask what a Swiss Canton is. The name is derived from the French language word “canton” meaning corner or district. The 26 cantons of Switzerland are the member states of the federal state of Switzerland. Each canton was a fully sovereign state with its own borders, army and currency until the establishment of the Swiss federal state in 1848. 

The sign structure was laser cut and assembled out of ABS plastic. The shields themselves were molded and cast. The images for the cantons were taken off the internet and sent to a sign maker to print on vinyl.

The resulting Swiss Canton Sign is now on personal display in our client’s home in Hawaii, after having shipped safely over the recent holidays.

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3D Printed Parts from Recent Projects

Check out this collection of 3D printed parts from recent jobs. KiwiMill uses an Objet 3D printer to create 3D printed pieces.

Our scale models are never completely 3D printed. The resin used in 3D printing is durable, but still works best in combination with other materials like ABS, brass, acrylic or tooling board.

Parts that are good candidates for 3D printing in our shop are those which are intricate, relatively small and fairly detailed. It makes sense to create larger, simpler, bulkier parts by other methods.

Below are pictures of recently developed 3D printed parts:

1:14 Scale Custom RC Truck Model

This custom truck model was a fun build. The truck model came to us as an RC kit in 1:14 scale. Our model makers were tasked with transforming the generic body into a custom TMA truck for our client, Royal Truck & Equipment.

A TMA truck was driven to our model shop parking lot so the model makers could take measurements and pictures of the real thing. TMA trucks are used at road side construction sites, and are designed to absorb impact in the event of a collision from behind.

TMA truck used for truck model

The truck model kit was heavily customized in order to create the correct chassis.

Custom 1:14 Scale Truck Model

Custom 1:14 Scale Truck Model

The truck model bed and accessories were made from ABS and 3D printed parts.

Custom 1:14 Scale Truck Model

Custom 1:14 Scale Truck Model

The Scorpion feature on the back of the truck was made almost entirely out of brass. It folds and unfolds like the real thing.

Custom 1:14 Scale Truck Model

Custom 1:14 Scale Truck Model

Custom 1:14 Scale Truck Model

A custom blinking circuit allowed the arrow light to move up and down. Lights and sound were included along with the RC movement. Miniature reflective tape and client supplied decals completed the truck model.

Custom 1:14 Scale Truck Model

Custom 1:14 Scale Truck Model

The completed truck model was test driven out in the same parking lot where the original truck sat at the beginning of the project. Then it was packed and shipped to our client.

Custom 1:14 Scale Truck Model

Custom 1:14 Scale Truck Model

Custom 1:14 Scale Truck Model

Custom 1:14 Scale Truck Model

 

Thankful for Model Makers

Model Maker

Occasionally I like to take time out to acknowledge the work that model makers do, both here at KiwiMill and elsewhere. I spend most days in a support role at the model shop and I tend to take for granted what takes place every day. Then I talk to someone outside of the profession and realize it’s a pretty unique job.

Custom model makers build something different for each project they take on. In the shop right now, we have a hand-built 1:14 construction vehicle, a display stand with printed coats of armor, an oil well site, heating element models, a bread board design of a toy, a propane tank model and a vapor absorption machine.

Many of the models are for trade show use, sales or development, some for personal display and still others for teaching and instruction. Each one comes with its own unique needs that dictate how the model will be built.

Our model makers figure out the purpose of each model and then decide from there how to go about the build. Sometimes our model makers are given engineering drawings, sometimes simply a photograph. Often our model makers take pictures themselves of the real life object they need to replicate. Recently we had the real life object driven right to our parking lot for pictures!

Model makers need to know enough about each product, process, machine, landscape or structure to replicate what it looks like. Often they need to know what it looks like on the inside, such as with a cutaway model, and sometimes they must make it operate like the real item. That’s a lot of knowledge to accumulate for a 6 week build. Only to start all over again from scratch with the next project.

Getting to know each real word object intimately, in a short amount of time, is just one aspect of the model maker’s job. Engineering the model comes next. It’s not as simple as rebuilding it exactly as it was designed at the manufacturing stage. A model is built using its own unique principles. It is a representation of a real life object, not an exact design.

After the model design stage, materials and fabrication methods need to be chosen. A model maker, again, knows a lot about a wide range of materials and their properties. The same goes for fabrication methods. The tools in our shop are incredibly varied. CNC routers mix with table saws; 3D printers exist alongside a drill press and a lathe.

Knowing how to operate machines and hand tools safely and effectively is important. Being aware of how different materials react to each other – and the solvents used to bond them – is crucial. Once built and assembled, a well stocked paint booth and expert application of pigment allows our model makers to apply the finishing touches to a quality model.

It makes for exciting and varied work. Model makers have a willingness to tackle new projects. They need to be able to apply previous experience, and lessons learned, to a new challenge. Model makers are adaptable and resourceful.

Even as I write this, I can hear two model makers discussing electrical engineering for one of their latest projects that requires remote control movement. Today I am thankful to be in a work atmosphere with so much talent, knowledge and willingness to learn new things.